SST 5136-PFB-PCI | PCI PROFIBUS Master Slave Card | Legacy Control Support

  • Model: 5136-PFB-PCI
  • Brand: SST (Woodhead / Molex)
  • Series: SST 5136-PFB PROFIBUS Interface Family
  • Core Function: PCI-based intelligent interface card for PROFIBUS DP communication.
  • Type: Communication Interface Card / Fieldbus Adapter
  • Key Specs:
    • Bus Interface: 32-bit PCI
    • Protocol Support: PROFIBUS DP Master, DP Slave, FDL
    • Communication Speed: 9.6 kbps to 12 Mbps
    • Processor: Intel i960 RISC onboard processor
    • Memory: Flash configuration storage + shared RAM
  • Application: Industrial PCs, SCADA stations, test systems, and PC-based automation platforms
  • Status: Legacy hardware, verify driver and PCI motherboard compatibility before replacement.
Category: SKU: SST 5136-PFB-PCI

Description

Key Technical Specifications

Parameter Value
Manufacturer SST
Product Model 5136-PFB-PCI
Product Type PCI PROFIBUS Interface Card
Bus Interface 32-bit PCI
PROFIBUS Protocol DP Master / DP Slave / FDL Layer 2
Baud Rate 9.6 kbps to 12 Mbps
Processor Intel i960 RISC processor
Shared Memory 2 MB host memory area / onboard RAM configuration varies by revision
Flash Memory Firmware and configuration storage
Network Connector PROFIBUS 9-pin D-sub
PCI Compatibility PCI 2.1 / PCI 2.2 systems
Operating Temperature 0°C to +50°C typical
Power Requirement 5 V PCI supply
Diagnostic Function LED network status indication
Configuration Storage Flash-based parameter storage

The 5136-PFB-PCI uses an onboard processor to handle PROFIBUS timing and protocol processing instead of relying entirely on the host PC CPU. The card supports PROFIBUS communication rates up to 12 Mbps and can operate in master, slave, and FDL modes.

Product Introduction

SST 5136-PFB-PCI PROFIBUS Interface Card

The SST 5136-PFB-PCI is an intelligent PCI communication card designed for connecting industrial PCs with PROFIBUS networks. It is commonly used in PC-based control systems, SCADA stations, diagnostics platforms, and automation test equipment requiring PROFIBUS DP connectivity.

Its onboard communication processor handles PROFIBUS protocol processing, which reduces dependence on Windows PC timing behavior. For older automation computers still running PCI-based hardware, this card remains a practical maintenance component when the original driver environment and application software are preserved.

5136-PFB-PCI

Application Scenarios & Field Pitfalls — Engineer’s Perspective

Engineering Pain Point

A common failure during replacement of old PROFIBUS PCI cards is assuming that any PROFIBUS interface card will work.

The application software, driver stack, firmware, PCI compatibility, and PROFIBUS configuration database are all part of the system. A card that communicates electrically may still fail during startup because the host software expects SST-specific drivers and diagnostics.

Typical Applications

  • Factory automation systems — PROFIBUS DP master communication with remote I/O, drives, and field instruments.
  • SCADA/HMI computers — connecting Windows-based monitoring stations to PROFIBUS networks.
  • Machine test equipment — collecting data from PROFIBUS devices during commissioning or validation.
  • Legacy PLC integration — maintaining PC-based communication with older PROFIBUS installations.

Technical Pitfalls to Avoid

  1. Do not assume SST-PFB3-PCI is a direct replacement.
    The newer SST-PFB3-PCI family maintains some backward compatibility, but it is not a direct drop-in replacement for every 5136-PFB-PCI installation. Driver, software, and PCI requirements must be checked first.
  2. Verify the PC motherboard PCI type.
    The 5136-PFB-PCI was designed for legacy PCI systems. Modern industrial PCs may use PCI Express only, requiring a different hardware solution or adapter strategy.
  3. Keep the original configuration files.
    PROFIBUS master configurations, GSD files, station addresses, and communication parameters should be backed up before replacing the card.
  4. Check PROFIBUS termination and wiring.
    Many communication faults blamed on the PCI card are actually caused by incorrect bus termination, damaged cable shielding, or incorrect node addressing.
  5. Confirm software compatibility.
    The card may function at the hardware level but fail if the existing application depends on SST-specific libraries, drivers, or configuration tools.

Related Products

  • SST-PFB3-PCI
    Newer PCI PROFIBUS interface family. Provides updated PCI compatibility, but should not be treated as a simple replacement without software verification.
  • 5136-PFB-ISA
    ISA-bus version of the SST PROFIBUS card family for older industrial computers. Shares similar PROFIBUS functions but uses a different host interface.
  • 5136-PFB-VME
    VMEbus version for industrial VME computer platforms. Supports PROFIBUS DP and FDL communication.
  • 5136-PFB-104
    PC/104-related version of the SST PROFIBUS interface family. Used in embedded industrial computers.
  • SST-PFB-CLX
    PROFIBUS interface solution for ControlLogix platforms. Different host architecture; not a PCI replacement.
  • SST-PBMS
    PROFIBUS multi-slave interface product. Used for emulation or monitoring applications rather than standard PCI PC communication.
  • Siemens CP5611
    Alternative PCI PROFIBUS communication card commonly used in Siemens environments. Software compatibility must be checked before substitution.
  • Hilscher CIFX PROFIBUS PCI Series
    Another industrial PC PROFIBUS interface family. Requires application-level compatibility review before migration.

Procurement Note

For replacement records, specify:

SST 5136-PFB-PCI — PCI PROFIBUS DP Master/Slave Interface Card — Intel i960 Processor Version

Before approving a replacement, verify:

  • Existing industrial PC motherboard type
  • Operating system and driver version
  • PROFIBUS configuration software
  • Master/slave operating mode
  • Existing GSD files and network parameters

For legacy production systems, the driver environment and application compatibility are often more critical than the card itself. A confirmed working spare with matching firmware and software support is usually lower risk than changing to a newer interface without a migration test.