EPRO PR6426/010-110 | 32mm Eddy Current Sensor with CON021 Signal Converter for Vibration Monitoring

  • Model: PR6426/010-110 + CON021/916-240
  • Brand: Emerson EPRO
  • Series: PR6426 Eddy Current Sensor / CON021 Signal Converter
  • Core Function: Measures non-contact shaft displacement, vibration, and position changes on rotating machinery.
  • Product Type: Eddy Current Proximity Sensor System / Signal Conditioner Assembly
  • Key Specs:
    • 32 mm measurement range class sensor system
    • 24 mm extended measuring range converter configuration
    • 24 VDC powered eddy current measurement chain
Category: SKU: EPRO PR6426/010-110

Description

Key Technical Specifications

Parameter Value
Manufacturer Emerson EPRO
Sensor Model PR6426/010-110
Converter Model CON021/916-240
Product Type Eddy Current Proximity Measurement System
Sensor Diameter 32 mm probe system
Measurement Principle Eddy current non-contact displacement measurement
Target Measurement Shaft displacement, axial position, radial vibration, eccentricity
Measuring Range 24 mm extended range configuration
Output Signal Analog proportional output through signal converter
Supply Voltage 24 VDC
Frequency Response Up to 10 kHz (system dependent)
Probe Temperature Range Approx. -35°C to +180°C
Converter Type Panel mount eddy current signal converter
Compatible Sensors PR6426 series probes
Linearity Error Up to approximately ≤3.5% for CON021/916-240 configuration
Application Platform EPRO MMS6000 / machinery protection systems
Installation Turbine, compressor, pump and rotating equipment monitoring

 

Product Introduction

 

Emerson EPRO PR6426/010-110 + CON021/916-240 Overview

The Emerson EPRO PR6426/010-110 + CON021/916-240 is an eddy current proximity measurement system designed for rotating machinery condition monitoring. The probe measures shaft movement without physical contact, while the CON021 converter processes the sensor signal for integration into machinery protection and monitoring systems.

The Emerson EPRO PR6426/010-110 system is commonly found on large turbines, compressors, and critical rotating equipment where accurate shaft position and vibration data are required. Replacement requires checking probe gap settings, converter range selection, cable length, and MMS monitoring configuration before commissioning.

PR6426

Application Scenarios & Field Pitfalls (The Engineer’s Perspective)

 

Engineering Pain Point

A rotating machine starts showing unstable vibration values during operation. Maintenance teams often suspect bearings or alignment first. The actual issue may be a deteriorated proximity probe, incorrect probe gap, damaged extension cable, or an improperly matched signal converter.

The EPRO PR6426/010-110 + CON021/916-240 assembly is part of the measurement chain. Any mismatch affects the accuracy of the protection system.

 

Typical Applications

  • Power Generation Plants – Turbine shaft vibration, axial displacement, and rotor position monitoring.
  • Oil & Gas Facilities – Compressor vibration protection and machinery health monitoring.
  • Petrochemical Plants – Large rotating equipment protection including pumps and expanders.
  • Industrial Manufacturing Plants – High-speed motor and gearbox condition monitoring.

 

Technical Pitfalls to Avoid

  1. Probe Gap Adjustment

    Eddy current probes depend on correct installation gap. Incorrect gap voltage can create false vibration readings or unstable protection signals.

  2. Converter Range Matching

    The sensor must be paired with the correct range version. The /916-240 configuration is designed for a specific extended measuring range and should not be substituted without verification.

  3. Cable and Shielding Inspection

    Extension cables, connectors, and shielding are critical parts of the measurement circuit. A damaged cable can look like a failed sensor.

Field note: Before replacing a system, record the existing gap voltage, probe position, converter settings, alarm thresholds, and MMS channel configuration. Mechanical measurements alone are not enough for proper setup.

 

Related Products

  • Emerson EPRO /010-100
    Similar 32 mm eddy current probe variant. Used for shaft displacement monitoring with different probe configuration details.
  • Emerson EPRO /010-110 + /916-120
    Same sensor family with a shorter measuring range converter. Suitable when the required displacement range is lower.
  • Emerson EPRO /010-110 + /916-200
    Related converter configuration providing a 20 mm extended measuring range. Used for applications requiring different shaft movement measurement limits.
  • Emerson EPRO /916-240
    Eddy current signal converter matched with sensors for extended-range measurement applications.
  • Emerson EPRO PR6423 Series Probe
    Smaller probe family used for different shaft displacement measurement ranges and machinery monitoring applications.
  • Emerson EPRO MMS6000 System
    Machinery monitoring platform designed for vibration, displacement, and rotating equipment protection.
  • Emerson AMS 6500 Machinery Health Monitor
    Rack-based machinery protection platform used for critical rotating equipment monitoring.
  • Emerson EPRO CON011 Converter
    Alternative signal converter family for and other EPRO eddy current probes.
  • Emerson EPRO CON041 Converter
    DIN rail mounting converter option for EPRO eddy current measurement systems.
  • Emerson EPRO Series Eddy Current Sensors
    Complete sensor family used for non-contact shaft vibration and displacement measurement on rotating machinery.