ProSoft AN-X2-AB-DHRIO | Allen-Bradley DH+ / RIO Communication Interface Gateway

  • Model: AN-X2-AB-DHRIO
  • Manufacturer: ProSoft Technology
  • Product Type: Industrial Communication Gateway / Protocol Interface Module
  • Compatible Networks: EtherNet/IP, Allen-Bradley Data Highway Plus (DH+), Remote I/O (RIO)
  • Primary Function: Provides Ethernet-based access to legacy Allen-Bradley DH+ and Remote I/O networks, allowing newer control platforms to communicate with existing PLC installations.
Category: SKU: ProSoft AN-X2-AB-DHRIO

Description

The ProSoft Technology AN-X2-AB-DHRIO is an industrial communication gateway designed to connect modern Ethernet-based automation systems with legacy Allen-Bradley networks. It provides a migration path for facilities that need to maintain existing DH+ or Remote I/O devices while integrating them into EtherNet/IP architectures.

The ProSoft Technology AN-X2-AB-DHRIO allows PLC processors, HMIs, SCADA systems, and industrial computers to exchange data with legacy Allen-Bradley equipment through Ethernet communication. The module handles protocol conversion internally, reducing the need for replacement of existing field hardware.

The ProSoft Technology AN-X2-AB-DHRIO is commonly used in modernization projects involving Allen-Bradley PLC-5, SLC, and other legacy systems. Engineers should verify network topology, node addressing, communication speed settings, and required data mapping before installation.

 

Key Technical Specifications

Parameter Specification
Product Model AN-X2-AB-DHRIO
Manufacturer ProSoft Technology
Product Type Communication Gateway Module
Supported Protocols EtherNet/IP, Allen-Bradley DH+, Remote I/O
Ethernet Interface 10/100 Mbps Ethernet
Serial/Field Interface Allen-Bradley DH+ / RIO Port
Network Role Protocol bridge and communication adapter
Compatible Platforms Allen-Bradley PLC-5, SLC, ControlLogix migration systems
Configuration Method Web-based configuration interface
Mounting DIN rail mount
Power Supply 24 VDC nominal
Communication Diagnostics Ethernet status, network diagnostics, activity indicators
Data Transfer PLC messaging and mapped data exchange
Application PLC modernization, SCADA integration, legacy network access
Operating Temperature Industrial temperature range
Installation Environment Control cabinet

 

Product Introduction

 

ProSoft Technology AN-X2-AB-DHRIO Product Introduction

ProSoft Technology AN-X2-AB-DHRIO is an industrial communication gateway designed to bridge Ethernet-based automation systems with legacy Allen-Bradley Data Highway Plus and Remote I/O networks. It provides a practical solution for plants that require continued operation of existing PLC hardware while adding Ethernet connectivity for supervisory and control applications.

The ProSoft Technology AN-X2-AB-DHRIO operates as a protocol conversion interface between EtherNet/IP networks and older Allen-Bradley communication architectures. It allows modern controllers, HMIs, and software platforms to access data from legacy PLC systems without requiring immediate replacement of field-installed equipment.

The ProSoft Technology AN-X2-AB-DHRIO is frequently applied during PLC migration projects where existing DH+ networks contain valuable installed hardware and proven control logic. Instead of replacing an entire automation system, engineers can use communication gateways to gradually transition equipment toward Ethernet-based architectures.

The module supports industrial environments where communication reliability and compatibility are critical. Proper commissioning requires attention to DH+ node addresses, baud rate settings, Remote I/O configuration, Ethernet parameters, and PLC messaging requirements.

AN-X2-AB-DHRIO

Application Scenarios & Field Pitfalls (The Engineer’s Perspective)

 

Engineering Pain Point

A plant wants to connect an older Allen-Bradley PLC-5 system to a modern Ethernet network. Replacing the PLC immediately is expensive and introduces operational risk.

A communication gateway provides a way to exchange required data while keeping the existing control system operational.

 

Typical Applications

Legacy PLC Migration

Used for:

  • PLC-5 system upgrades
  • SLC system integration
  • ControlLogix migration projects
  • Gradual Ethernet conversion

SCADA Integration

Applied for:

  • Remote data collection
  • Historical data systems
  • Operator interface upgrades
  • Plant monitoring networks

Manufacturing Equipment

Used in:

  • Packaging machines
  • Assembly lines
  • Material handling systems
  • Production cells

Process Industries

Applied for:

  • Utility systems
  • Skid packages
  • Legacy process controllers

 

Technical Pitfalls to Avoid

1. Verify DH+ Network Parameters

Before installation, confirm:

  • DH+ node addresses
  • Communication baud rate
  • Network termination
  • Existing PLC configuration

Incorrect DH+ settings can prevent communication.

2. Confirm Remote I/O Configuration

For RIO applications, verify:

  • Scanner configuration
  • Rack addressing
  • Adapter settings
  • I/O image mapping

3. Plan Data Mapping Carefully

During migration projects:

  • Identify required registers
  • Confirm PLC data types
  • Validate read/write permissions
  • Test communication load

4. Check Ethernet Network Design

Verify:

  • IP addressing
  • VLAN/firewall settings
  • Network traffic conditions
  • Ethernet switch configuration

 

Related Products

  • ProSoft Technology AN-X2-AB-DHRIO-2
    Related communication gateway variant for Allen-Bradley DH+/RIO network integration.
  • ProSoft Technology AN-X2-AB-DHRIO-B
    Alternative hardware configuration within the AN-X2 communication family.
  • ProSoft Technology PLX31-EIP-DNPS
    EtherNet/IP communication gateway for industrial protocol conversion applications.
  • ProSoft Technology MVI56-PDPMV1
    ControlLogix communication module for PROFIBUS DP applications.
  • Allen-Bradley 1756-DHRIO
    ControlLogix Data Highway Plus / Remote I/O communication module used in legacy integration projects.
  • Allen-Bradley PLC-5 Series
    Legacy PLC platform commonly connected through DH+ communication networks.