Honeywell 2MLR-CPUHT | High-Speed Controller Module | Industrial PLC

  • Model: 2MLR-CPUH/T
  • Common Ordering Designation: 2MLR-CPUHT
  • Brand: Honeywell
  • Series: MasterLogic-200R
  • Core Function: Executes PLC control logic and supports redundant controller operation with CAT5-based I/O network connectivity.
  • Product Type: High-speed redundant PLC central processing unit.
  • Key Specs: 7 MB program memory, 16 MB built-in flash, 2 MB data memory, up to 31 I/O bases, 372 I/O slots, and 23,808 base I/O points.
Category: SKU: Honeywell 2MLR-CPUHT

Description

Technical Specifications

Parameter Specification
Product Model 2MLR-CPUH/T
Manufacturer Honeywell
Product Family MasterLogic-200R
Module Type Redundant PLC CPU
Processor NGP1000
Program Memory 7 MB
Built-in Flash Memory 16 MB
Data Memory 2 MB
Total Memory 25 MB
Programming Languages Ladder Diagram, Sequential Function Chart, Structured Text, Instruction List (view only)
Basic LD Instruction Speed 0.042 μs/step
Basic MOV Instruction Speed 0.112 μs/step
Maximum I/O Bases 31
Maximum I/O Slots 372
Maximum Base I/O 23,808 points
Maximum Network / Remote I/O 128,000 points
I/O Network Medium Twisted pair / CAT5
Maximum I/O Extension Distance 100 m over UTP
Built-in Programming Interfaces RS-232C and USB
Current Consumption 1,173 mA
Module Weight Approximately 0.257 kg
Operating Temperature 0–55°C
Storage Temperature -25–70°C
Operating Humidity 5–95% RH, non-condensing

Specifications are based primarily on Honeywell’s MasterLogic-200 technical documentation. The 100 m UTP distance applies to the documented I/O network configuration, not every communication connection.

 

Product Introduction

 

Honeywell 2MLR-CPUH/T MasterLogic-200R Redundant CPU

The Honeywell 2MLR-CPUH/T is a high-speed central processing unit for the MasterLogic-200R programmable logic controller platform. It executes industrial control programs and supports redundant CPU configurations for applications requiring controller availability. Its memory architecture includes 7 MB of program memory, 16 MB of built-in flash, and 2 MB of data memory.

2MLR-CPUHT

The /T version is designed for twisted-pair CAT5 I/O network connectivity, distinguishing it from the fiber-optic 2MLR-CPUH/F. The controller supports distributed I/O expansion, multiple IEC programming languages, and integration with Honeywell control-system environments.

 

Application Scenarios & Field Pitfalls

The 2MLR-CPUH/T is intended for PLC installations where control execution and I/O availability are important to plant operation. In redundant configurations, the primary and standby controller arrangement helps maintain control continuity during a CPU fault. However, installing a replacement processor without matching the redundancy configuration, synchronization setup, and application project can prevent the system from returning to its intended operating state.

Typical application scenarios

  • Process automation: Executes control sequences, interlocks, and equipment logic in industrial process installations.
  • Redundant PLC architecture: Operates as part of a MasterLogic-200R primary/standby CPU configuration.
  • Distributed I/O control: Manages local and remote I/O bases over the supported CAT5 network architecture.
  • Batch and sequence control: Executes programmed logic for equipment sequencing and coordinated process operations.
  • Experion integration: Supports compatible Honeywell control-system integration for PLC alarms, events, and clock synchronization.

Engineering checks before replacement

  1. Distinguish /T from /F. The 2MLR-CPUH/T uses the twisted-pair/CAT5 I/O network variant, while 2MLR-CPUH/F is the fiber-optic version. They should not be substituted without checking the installed communication hardware and network design.
  2. Verify the redundancy arrangement. Confirm whether the installation uses a master and standby CPU, the synchronization connection, and the required I/O ring topology. A single replacement CPU does not automatically restore the complete redundant architecture.
  3. Check the application project. Confirm program version, firmware compatibility, retained data, system parameters, and backup availability before commissioning.
  4. Inspect the CAT5 I/O network. Check cable category, connectors, routing, link status, and the 100 m documented UTP distance limit for the applicable network segment.
  5. Verify the CPU base and power hardware. The MasterLogic-200R uses dedicated base and power modules. Confirm the installed main base and power supply model rather than assuming compatibility with non-redundant ML200 hardware.
  6. Validate standby synchronization and switchover. Honeywell’s documentation lists a 22 ms switchover time under its specified redundant operating conditions. Actual behavior should be tested against the installed system configuration and process requirements.

 

Related Products

  • 2MLR-CPUH/F: Fiber-optic version of the MasterLogic-200R redundant CPU. It is the closest functional counterpart, but its network medium differs from the /T model.
  • 2MLI-CPUU: Non-redundant MasterLogic-200 CPU. It has a different redundancy architecture and lower documented I/O capacity; it is not a direct substitute for 2MLR-CPUH/T.
  • 2MLI-CPUH: Non-redundant MasterLogic-200 CPU variant. Check its memory, base architecture, and application compatibility before considering a system conversion.
  • 2MLI-CPUS: Another non-redundant MasterLogic-200 CPU configuration. It belongs to the ML200 family but does not provide the same redundant architecture.
  • 2MLR-M06P: Main CPU base designed for the 2MLR-CPUH/T and 2MLR-CPUH/F modules, with six module installation positions.
  • 2MLR-E12P: Expansion I/O base for the MasterLogic-200R platform, supporting up to 12 modules.
  • 2MLR-DBST: Twisted-pair/CAT5 I/O interface module used in the MasterLogic-200R architecture. Verify the specific base and network topology before replacement.
  • 2MLR-DBSF: Fiber-optic I/O interface module for the corresponding fiber-based network configuration. It serves a different communication medium from DBST.
  • 2MLR-AC23: 220 VAC power module rated at 8.5 A for the MasterLogic-200R system. It is a power component, not a CPU replacement.

Procurement note: Specify Honeywell 2MLR-CPUH/T (2MLR-CPUHT) and confirm the /T suffix on the physical label. Request the hardware revision, firmware information, module photographs, and functional test evidence. For an operating redundant PLC, also verify the standby CPU, synchronization arrangement, I/O network, and application backup before approving installation.