Bosch Rexroth DKC01.3-040-7-FW EcoDrive 03 Servo Drive

  • Manufacturer: Bosch Rexroth / Indramat
  • Product family: EcoDrive 03
  • Controller version: DKC01.3
  • Current designation: 040 (40 A type-current class)
  • Voltage category: 7 (700 V nominal DC bus class)
  • Interface: Parallel interface
  • Firmware designation: FW
  • Material number: R911279426
  • Typical application: Closed-loop AC servo motor control in industrial machinery
Category: SKU: Bosch DKC01.3-040-7-FW

Description

Key Technical Specifications

Parameter Specification
Product Model DKC01.3-040-7-FW
Material Number R911279426
Manufacturer Bosch Rexroth Indramat
Product Type Digital AC servo drive controller
Product Family EcoDrive 03
Series / Version 01 / Version 3
Rated-Current Designation 40 A
DC Bus Voltage Class 700 V nominal
Main Power Input AC, 200–480 V class; verify supply limits against the drive documentation
Control Voltage 24 VDC
Control Voltage Range 19.2–28.8 VDC
Command Interface Analog / parallel
Feedback Motor encoder or resolver, depending on motor configuration
Firmware Required; application-specific release
Protection Rating IP20 reported
Dimensions Verify from hardware revision drawing
Installation Industrial control cabinet

The 40 A designation is the drive’s type-current class, not a guarantee of 40 A continuous motor current under every operating condition. Available continuous and peak current depend on switching frequency, thermal conditions, and the configured motor.

 

Product Introduction

The Bosch Rexroth Indramat DKC01.3-040-7-FW is an EcoDrive 03 digital servo drive controller designed for closed-loop motion control. It regulates motor current and coordinates position, speed, and torque functions in machinery using compatible Rexroth servo motors. Its analog/parallel interface makes it relevant to established machine architectures where motion commands and status signals are exchanged through hardwired control connections.

DKC01.3-040-7-FW

The DKC01.3 hardware version is important when sourcing a replacement. A similar DKC controller may share the same current class while having a different interface, firmware configuration, or power-stage arrangement. The FW designation also requires attention: the firmware release and parameter set must be identified separately. The manufacturer’s firmware documentation specifically lists DKC01.3-040-7-FW as a supported controller and describes firmware replacement procedures.

 

Major Features and Advantages

Closed-loop servo regulation

The controller supports coordinated motor control using feedback from the motor’s measuring system. Depending on the installed firmware and configuration, operating modes include velocity control, torque control, position control, internal interpolation, jogging, and positioning block operation.

Analog and parallel command interface

The interface supports integration with compatible machine controllers using hardwired command and status signals. Confirm the terminal assignment and machine-side wiring before replacing an existing drive.

Configurable motor feedback

The EcoDrive 03 platform supports different measuring systems, including digital servo feedback, resolver feedback, and specified incremental or absolute encoder arrangements. The actual supported combination depends on the motor and firmware configuration.

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Firmware-dependent functionality

The firmware determines available operating modes, parameter behavior, motor configuration, and diagnostic functions. A replacement drive with the wrong firmware release may power up but fail to operate the machine correctly.

Drive diagnostics

The controller provides diagnostic messages and operating-state information through its display and parameter interface. These functions assist troubleshooting of drive, motor, and communication faults.

 

Application Scenarios and Field Pitfalls

Typical applications include:

  • Packaging and material-handling machinery.
  • Machine tools and automated production equipment.
  • Printing and converting machinery.
  • Multi-axis servo positioning systems.
  • Industrial machinery using Rexroth MKD or other supported motor families.

Critical replacement checks:

  1. Match the complete DKC01.3-040-7-FW designation, not just the 040 current class.
  2. Confirm the motor model, encoder type, and feedback wiring.
  3. Identify the firmware release and programming-module configuration.
  4. Back up the original drive parameters before removing the existing controller.
  5. Verify the DC bus, supply arrangement, braking circuit, and grounding.
  6. Check the parallel-interface wiring and machine-controller signals.
  7. Confirm the motor brake configuration and control sequence.

Do not assume a DKC02.3 or DKC11.3 model is a direct replacement. Similar hardware ratings do not establish interface or firmware compatibility.

 

Related Products and Variants

Model Difference
DKC01.3-100-7-FW Same basic series and interface family, different current class
.3-016-7-FW Lower current-class configuration
DKC02.3-040-7-FW Different controller series designation
DKC11.3-040-7-FW Different controller series designation
.3-040-7 Related designation; complete firmware configuration must be checked

These are related EcoDrive 03 models, not confirmed drop-in replacements.

 

Procurement and Quality Control

Before ordering a .3-040-7-FW, request:

  • Complete type-plate and material-number photographs.
  • Firmware or programming-module identification.
  • Drive diagnostic history and fault codes.
  • Power-stage and control-voltage test results.
  • Analog/parallel interface inspection.
  • Cooling fan and internal contamination inspection.
  • Parameter backup or confirmation that the original machine parameters are available.
  • Clear declaration of whether the unit is new, used, repaired, or refurbished.

Engineering recommendation: Treat firmware and parameter compatibility as part of the replacement specification. For this legacy EcoDrive 03 controller, matching the hardware number alone is not enough to ensure a successful restart.