2EX302.5 B&R EX302 Industrial Bus Expansion Controller

  • Manufacturer: B&R Industrial Automation
  • Product Model: 2EX302.5
  • Module Designation: EX302
  • Product Family: SYSTEM 2010
  • Product Type: I/O bus expansion master
  • Primary Function: Divides the I/O bus into separate expansion segments
  • Slave Connections: 2
  • Compatible Backplanes: BP200, BP201, BP210
  • Power Consumption: Maximum 3 W
  • Expansion Cable: Ordered separately
  • Certifications: CE, UL / cULus
Category: SKU: 2EX302.5 B&R EX302

Description

Key Technical Specifications

Parameter Specification
Manufacturer B&R
Model 2EX302.5
Module designation EX302
System platform B&R SYSTEM 2010
Module type I/O module
Function I/O bus expansion master
B&R ID code $19
Compatible backplanes BP200, BP201, BP210
Expansion interfaces 2 slave connections
Transmission medium Dedicated expansion cable
Supported cable lengths 1 m or 2 m
Power consumption Maximum 3 W
Dimensions 285 × 40 × 185 mm
CE certification Yes
UL certification cULus E115267

 

Product Introduction

The B&R 2EX302.5 Expansion Master is designed to extend the local I/O architecture of B&R SYSTEM 2010 installations. Its main task is to divide the I/O bus into separate segments and connect expansion slave modules to the existing system. This arrangement supports distributed I/O placement within larger control cabinets and machine installations.

The EX302 provides two connections for EX301 expansion slaves. Each expansion slave establishes its own I/O bus segment, allowing the system architecture to accommodate additional I/O modules. The module operates as part of the existing B&R 2010 hardware structure rather than functioning as a standalone controller.

2EX301.5

Application Scenarios and Field Considerations

Typical applications

  • B&R SYSTEM 2010 I/O bus expansion.
  • Distributed I/O cabinet configurations.
  • Legacy machine automation systems.
  • Additional I/O segment integration.
  • Industrial control-system hardware upgrades.

Important engineering checks

  1. Slave compatibility: Confirm that the connected expansion modules are EX301 units.
  2. Backplane selection: Verify the installed BP200, BP201, or BP210 backplane.
  3. Cable requirements: Select the correct 1 m or 2 m expansion cable.
  4. Bus topology: Review segment arrangement and module addressing before adding hardware.
  5. Power budget: Include the EX302’s maximum 3 W consumption in the I/O system calculation.
  6. Module recognition: Verify that all connected I/O modules are recognized after installation.
  7. Configuration backup: Preserve the existing controller and I/O configuration before changing the bus structure.

One specific diagnostic detail: the EX302 does not have operating or diagnostic status LEDs. Do not interpret the absence of indicator lights as evidence of module failure.

 

Related Products and Accessories

Model Description
2EX301.5 EX301 I/O expansion slave
2BP200.4 Single-slot I/O backplane
2BP201.4 Four-slot I/O backplane
2BP210.4 Single-slot I/O backplane with bus termination
0G0010.00-090 1 m I/O bus expansion cable
0G0012.00-090 2 m I/O bus expansion cable

The EX301.5 is the corresponding expansion slave. The EX302.5 is the master and the EX301.5 is the slave; their functions are different, so they are not interchangeable.

 

Procurement and Quality Control

Before purchasing a replacement, verify:

  • Complete part number: 2EX302.5.
  • EX302 module identification.
  • Backplane compatibility.
  • Condition of both expansion connectors.
  • PCB condition and signs of overheating.
  • Correct expansion cable length.
  • Successful recognition of both slave connections during functional testing.

Lifecycle consideration

Secondary industrial inventory records report this model as discontinued. Confirm manufacturer support and replacement availability before planning a system expansion.

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Procurement recommendation: Specify B&R 2EX302.5 together with the required expansion cables and compatible backplane. Do not substitute the EX301.5, because it performs the slave function rather than the master function.