MTL F802 | Redundant Fieldbus Module | DCS H1 Networks

  • Model: F802
  • Manufacturer: MTL Instruments / MTL, now within Eaton’s MTL product family
  • Series: F800 Fieldbus Power Supply System
  • Product Type: FOUNDATION Fieldbus H1 power supply module
  • Core Function: Supplies isolated DC power to eight FOUNDATION Fieldbus H1 segments.
  • Number of Segments: 8
  • Output Voltage: 28.0–30.0 VDC
  • Design Current: 0–500 mA per segment
  • Current Limit: >520 mA
  • Input Voltage: 19.2–30.0 VDC
Category: SKU: MTL F802

Description

Key Technical Specifications

Parameter Specification
Manufacturer MTL Instruments / Eaton MTL
Model F802
Product Family F800
Product Type 8-segment Fieldbus Power Module
Fieldbus FOUNDATION Fieldbus H1
Number of Channels 8
Input Voltage 19.2–30.0 VDC
Nominal Segment Output 28.0 VDC
Output Range 28.0–30.0 VDC
Design Current 0–500 mA per segment
Current Limit >520 mA
Minimum Load 0 mA
Fieldbus/Input Isolation 250 VAC RMS withstand
Segment/Segment Isolation 200 VDC withstand
Alarm Contact Normally closed, 1 A max at 30 VDC
Operating Temperature -40°C to +50°C at full load; -40°C to +65°C at 60% load
Storage Temperature -40°C to +85°C
Protection IP20
Mounting 35 mm DIN rail via F800 carrier
Approx. Module Weight 1.5 kg

The F802’s higher 28 V / 500 mA segment output distinguishes it from the F801, which is specified at 21.5–24 V and 350 mA. MTL positions the F802 for heavily loaded fieldbus networks and longer trunk applications.

 

Product Introduction

The MTL F802 is a high-density FOUNDATION Fieldbus H1 power module designed for the MTL F800 fieldbus power architecture. It provides eight individually powered fieldbus segments, with 28 V nominal output and 500 mA design current per segment. The module also provides the electrical isolation and monitoring functions required by the F800 system.

This is a fieldbus infrastructure component rather than a conventional PLC/DCS I/O module. In an installed system, the F802 works with an F800 carrier and associated fieldbus wiring; it can be deployed singly or as a redundant pair. FieldComm Group documentation specifically identifies the F802-based F8xx system as an eight-segment FOUNDATION Fieldbus H1 power supply/conditioner with load-sharing redundant operation.

MTL F802

Engineering Pain Point

The common mistake with an replacement is treating the module as a generic 24 VDC source. Its output characteristics directly affect fieldbus segment operation, and the F800 carrier provides the external segment connections and system-level termination. Replacing an with an F801 changes the segment voltage/current characteristics and should not be treated as a drop-in substitution without checking the installed fieldbus design.

Typical Applications

  • FOUNDATION Fieldbus H1 segment power in DCS and process-control systems.
  • High-load fieldbus segments requiring up to 500 mA design current.
  • Longer fieldbus trunk installations where the ‘s higher output voltage is appropriate.
  • Redundant fieldbus power architectures using two modules for load sharing and power availability.

Technical Pitfalls to Avoid

  1. Do not confuse with F801. F801 is the 21.5–24 V / 350 mA version; is the 28–30 V / 500 mA version. The difference is electrically significant.
  2. Check the carrier. is installed in the appropriate -series carrier. The carrier provides the field wiring and module interconnections; the itself is not a standalone eight-channel terminal assembly.
  3. Verify redundant versus simplex operation. Two modules can operate redundantly with load sharing. A single can also be used in simplex configurations. The installed carrier and alarm arrangement must match the intended architecture.
  4. Check fieldbus loading before substitution. Each segment is designed for up to 500 mA, but actual allowable loading depends on the fieldbus devices, cable length, barriers, and installed fieldbus topology.
  5. Do not overlook temperature derating. At full load, the published operating range is -40°C to +50°C; the +65°C limit applies at 60% load.
  6. Confirm hazardous-area requirements at system level. documentation includes Class I Division 2 / Zone 2 and Ex nA certifications for specified configurations, but certification applicability depends on the complete installation and revision.

 

Related Products

  • MTL F801 — 8-segment fieldbus power module with 21.5–24 V output and 350 mA design current; not electrically equivalent to .
  • MTL F809F — Fieldbus diagnostic module used with the architecture.
  • MTL F811 — Eight-segment FOUNDATION Fieldbus power system using F801 or modules.
  • MTL F890 — Redundant fieldbus power supply system designed around / power modules.
  • MTL -BLK — Blanking module used where a power-module position is intentionally left unused.
  • MTL F882 — Related fieldbus power-system hardware documented with / modules.

For procurement, specify and verify the existing carrier, number of installed modules, fieldbus segment loading, terminal style, revision, and hazardous-area requirements. The critical point is matching the complete fieldbus power architecture, not simply matching the module’s physical dimensions.