HIMA F3501030 982200416 | HIMatrix F35 Safety Controller | SIL 3 Control

  • Model: F3501030
  • Part number: 982200416
  • Manufacturer: HIMA Paul Hildebrandt GmbH + Co. KG
  • Product family: HIMatrix F35
  • Variant: F35 01
  • Product type: Compact safety-related controller
  • Primary function: Executes safety logic while acquiring and controlling integrated digital and analog field signals.
  • Programming environment: ELOP II Factory
  • Safety capability: Certified for applications up to SIL 3, subject to the applicable system design and safety requirements.
Category: SKU: HIMA F3501030 982200416

Description

Key Technical Specifications

Parameter Documented specification
Digital inputs 24, non-galvanically isolated
Digital outputs 8, non-galvanically isolated
Analog inputs 8, unipolar, non-galvanically isolated
Counter inputs 2 channels
Supply voltage 24 VDC, -15% to +20%
Maximum current consumption 9 A at maximum load
Idle current 0.5 A
External fuse 10 A time-delay
Ethernet 4 × RJ45, 10/100Base-T, integrated switch
Fieldbus interfaces PROFIBUS DP, Modbus, and INTERBUS connections via D-sub interfaces
RS-485 Modbus master/slave via FB3
Operating temperature 0 to +60°C
Storage temperature -40 to +85°C
Protection rating IP20
Dimensions 257 × 114 × 97 mm, excluding plugs
Weight Approximately 1.2 kg

I/O details worth checking before integration:

  • Digital inputs accept 24 V signals and can also be wired for potential-free mechanical contacts.
  • Analog inputs support 0–10 VDC and 0–20 mA with the specified external shunt adapter.
  • Digital output current ratings vary by channel: channels 1–3 and 5–7 are rated at 0.5 A at 60°C; channels 4 and 8 are rated at 1 A at 60°C, or 2 A at 50°C.
  • The analog inputs use 12-bit resolution. HIMA specifies maximum measurement accuracy of ±0.1% of full scale at 25°C and ±0.5% across the full temperature range.

F3501030 982200416

Product Introduction

The HIMA F3501030 982200416 is a HIMatrix F35 01 compact safety controller designed for applications that require safety logic execution and field-signal handling in one enclosure. Its integrated I/O includes 24 digital inputs, 8 digital outputs, 8 analog inputs, and two counter channels. This arrangement can support compact safety subsystems without requiring a separate remote I/O rack for every field signal group.

The controller provides four 10/100Base-T Ethernet ports through an integrated switch, together with fieldbus interfaces for supported communication configurations. Its 24 VDC power architecture and IP20 enclosure make it suitable for installation inside an appropriately designed industrial control cabinet. HIMA’s F35 documentation specifies certification for safety-related applications up to SIL 3, with additional stated categories including Category 4 and Performance Level e.

A critical procurement distinction is the programming environment. HIMA’s manual identifies part number 98 2200416 as the F35 01 version for ELOP II Factory. The manual separately lists SILworX versions under different part numbers. A controller that shares the F35 family name is therefore not automatically a compatible replacement.

 

Application Scenarios & Field Pitfalls

Typical applications

  • Emergency shutdown and process interlocking subsystems.
  • Burner management and auxiliary equipment protection, where the safety design permits this controller configuration.
  • Local safety control for pumps, compressors, and other process equipment.
  • Distributed safety applications requiring integrated digital, analog, and counter signals.

Field engineering checks

  1. Programming compatibility: Confirm that the installed application uses ELOP II Factory. HIMA explicitly states that projects created in ELOP II Factory cannot be edited in SILworX, and vice versa.
  2. Part-number matching: Do not substitute 982200416 with 982200473 or another F35 variant solely because the I/O count appears identical. Confirm the operating system, programming environment, and hardware revision.
  3. Power supply sizing: The documented maximum current input is 9 A. Check the 24 VDC supply capacity, wiring, protective fuse, and cabinet power distribution.
  4. Analog signal wiring: A 4–20 mA field signal requires the correct external shunt arrangement. Verify the shunt value and channel configuration before commissioning.
  5. Safety output wiring: Output current limits differ by channel. Check the actual load, channel grouping, common return, and inductive-load suppression.
  6. Environmental conditions: Standard F35 01 operating temperature is 0 to +60°C, with IP20 protection. Cabinet cooling and enclosure protection must be evaluated separately.

 

Related Products and Variants

Part number HIMA designation Key distinction
982200416 F35 01 ELOP II Factory, 0 to +60°C
982200453 F35 011 ELOP II Factory, -20 to +60°C
982200454 F35 012 ELOP II Factory, subsea version, -20 to +60°C
982200473 F35 01 SILworX SILworX programming variant
982200476 F35 011 SILworX SILworX, -20 to +60°C
982200477 F35 012 SILworX SILworX subsea version, -20 to +60°C

These are documented F35 variants, not confirmed drop-in replacements.

 

Procurement and Quality Control

For a replacement or spare purchase, specify HIMA F3501030, part number 982200416 rather than ordering by the F35 family name alone.

Before accepting the unit, request or inspect:

  • Clear photographs of the front label and complete part number.
  • Hardware revision, firmware revision, and production-year information.
  • Confirmation of the ELOP II Factory variant.
  • Connector and terminal condition, enclosure condition, and evidence of storage damage.
  • Power-up and diagnostic status, where testing can be performed safely.
  • A documented test scope. A power-on check alone does not establish that the safety functions or the installed application have passed validation.

Engineering recommendation: Treat this as a safety-system component, not a routine PLC spare. Confirm the existing controller configuration and application compatibility before installation. Replacement work must follow the site’s functional-safety procedures and include the required validation and proof testing.