Description
Product Features
The AFV30D-A41152 is a high-performance industrial flow control and monitoring module designed for precision fluid and gas process control systems. Adopting advanced digital signal acquisition and intelligent flow regulation technology, it integrates real-time flow detection, data analysis, automatic adjustment and fault diagnosis functions. It is widely applied in industrial fluid transmission, process batching and pipeline flow monitoring scenarios, delivering stable, high-precision and low-drift flow control performance to ensure the consistency and safety of industrial production processes.
1. High-precision Flow Detection & Regulation: Equipped with high-resolution sensing and digital processing chips, the module achieves ultra-low drift flow signal collection and closed-loop regulation. It accurately captures subtle flow changes in pipelines, realizing precise flow control and meeting strict process parameter requirements of fine industrial production.
2. Strong Medium Adaptability: Professionally compatible with multiple media such as industrial gas, clean liquid and low-viscosity fluid. It adapts to different pipeline pressure and flow rate working conditions, supporting stable detection and control under variable process operating environments.
3. Intelligent Closed-loop Control Logic: Built-in self-adaptive closed-loop control algorithm, which can automatically adjust output parameters according to real-time flow feedback. It effectively suppresses flow fluctuation caused by pressure mutation and load change, ensuring stable flow output and improving process control accuracy.
4. Complete Fault Self-diagnosis & Alarm: Integrates comprehensive intelligent diagnosis functions, including pipeline blockage, flow overload, signal loss, sensor abnormality and circuit fault detection. It uploads real-time fault codes and alarm signals to the upper system for rapid troubleshooting and risk elimination.
5. Excellent Industrial Anti-interference Performance: Adopts reinforced industrial circuit design and EMC electromagnetic shielding technology. It resists on-site strong electromagnetic interference, temperature fluctuation and humid and dusty environments, supporting 24/7 uninterrupted stable operation in harsh industrial production scenarios.
6. Flexible Parameter Configuration: Supports remote and local parameter setting, including flow range, upper and lower limit alarm values, control response speed and filter parameters. It can be flexibly adjusted according to on-site process requirements to adapt to diversified production working conditions.
7. Good System Compatibility: Equipped with standard industrial communication and analog output interfaces, realizing seamless docking with DCS, PLC and SCADA systems. It supports real-time data transmission and remote monitoring, facilitating centralized intelligent management of industrial process flow.
AFV30D-A41152
Product Parameters
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Item
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Specification
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Part Number
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AFV30D-A41152
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Product Type
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Industrial Precision Flow Control Monitoring Module
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Core Function
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Real-time flow detection, intelligent closed-loop regulation, flow data transmission, abnormal flow alarm and fault diagnosis
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Applicable Media
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Industrial conventional gas, clean low-viscosity liquid and process fluid
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Control Accuracy
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High precision with low temperature drift and pressure drift
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Signal Output Mode
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4-20mA standard analog output, digital communication signal transmission
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Control Logic
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Self-adaptive closed-loop adjustment, configurable threshold alarm and delay logic
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Self-diagnosis Function
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Pipeline blockage detection, flow overload protection, signal fault diagnosis, real-time alarm feedback
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Communication Compatibility
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Compatible with mainstream industrial DCS, PLC and SCADA control systems
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Power Supply
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24VDC Industrial Standard Power Supply
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Operating Temperature Range
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-20℃ ~ +60℃
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Storage Temperature Range
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-40℃ ~ +85℃
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Working Humidity
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5%~95% Non-condensing
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Environmental Performance
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Industrial EMC anti-interference, vibration and impact resistance
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Installation Method
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Standard Industrial Cabinet / Rail Mounting
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Industrial Standard
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Compliant with industrial process control safety and EMC certification standards
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Product Usage Method
1. Pre-installation Inspection: Inspect the AFV30D-A41152 module appearance, terminals, sensing components and circuit structure to confirm no damage, aging or loose parts. Verify the matching compatibility with on-site pipeline media, control system and installation environment to meet process flow control requirements.
2. Static Protection Operation: Complete installation and wiring in a dry, dust-free and static-proof industrial environment. Wear professional anti-static gloves and wrist straps to prevent static discharge from damaging internal precision sensing chips and control circuits of the module.
3. Module Installation & Fixation: Install the module stably on the standard industrial rail or cabinet fixing position. Ensure firm installation without looseness, avoiding detection deviation and signal fluctuation caused by on-site equipment vibration and pipeline shaking.
4. Pipeline & System Wiring: Connect on-site pipeline medium interface, 24VDC power supply cable and system signal transmission cable in strict accordance with official specifications. Distinguish power terminals, signal terminals and medium detection interfaces to prevent wrong wiring, short circuit and signal distortion faults.
5. Process Parameter Configuration: After confirming correct installation and wiring, connect the upper configuration software. Set flow detection range, medium type parameters, upper and lower limit alarm thresholds, closed-loop adjustment sensitivity and delay logic according to on-site production process requirements, then download and save all configuration data.
6. Function Debugging & Verification: Start the system self-diagnosis program to check module operating status, medium detection accuracy and communication connection stability. Simulate different flow working conditions to verify the accuracy of flow monitoring, the flexibility of automatic adjustment and the reliability of alarm protection function.
7. Online Operation & Daily Maintenance: After passing debugging and safety verification, put the module into long-term online process monitoring and control. Regularly check module operating temperature, wiring tightness and pipeline connection status, clean dust and dirt periodically, back up configuration files, and inspect flow data stability to ensure continuous and stable operation of the process control system.
Product Application Fields
1. Petroleum & Chemical Industry: Widely used in chemical fluid batching, gas transmission pipeline monitoring and petrochemical process flow control. It realizes precise flow adjustment and real-time abnormal flow early warning, ensuring the stability and safety of chemical reaction and production processes.
2. Power Industry: Applied in auxiliary fluid and gas pipeline flow monitoring systems of thermal power and gas power plants. It provides accurate flow data support for unit auxiliary system operation, avoiding equipment operation abnormalities caused by unqualified flow parameters.
3. Pharmaceutical & Fine Chemical Industry: Suitable for precision flow control of pure water, reagent fluid and process gas in pharmaceutical and fine chemical production. Its high-precision regulation performance meets the strict parameter control requirements of fine manufacturing processes.
4. Water Treatment & Environmental Protection Industry: Used for flow monitoring and quantitative control of sewage treatment reagents, process water and environmental protection gas pipelines. It supports automatic batching and quantitative release of environmental protection treatment media to improve the intelligence level of environmental protection treatment.
