ABB PFCL201C 10KN | 3BSE027070R10 Force Sensor for Strip Tension Control Systems

  • Model: PFCL201C 10KN
  • Part Number: 3BSE027070R10
  • Brand: ABB
  • Series: Pressductor PillowBlock Load Cell PFCL 201
  • Core Function: Measures vertical force generated by strip tension and converts mechanical load into a signal for tension control systems.
  • Product Type: Load Cell / Web Tension Measurement Sensor
  • Key Specs:
    • Nominal measuring load: 10kN
    • Pressductor magnetoelastic sensing technology
    • Stainless steel pillow block construction
Category: SKU: ABB PFCL201C 10KN

Description

Key Technical Specifications

Parameter Value
Manufacturer ABB
Model PFCL201C 10KN
Order Number 3BSE027070R10
Product Type PillowBlock Load Cell
Measurement Technology Pressductor® magnetoelastic technology
Measuring Direction Vertical force measurement
Nominal Load 10kN
Extended Load 15kN
Maximum Permitted Load 100kN in measuring direction
Permitted Transverse Load 5kN
Accuracy Class ±0.5%
Repeatability Error < ±0.05%
Hysteresis < ±0.3%
Material Stainless steel
Temperature Compensation Yes
Cable Connection Pluggable connector
Mounting Type Pillow block / bearing housing mounting
Application Strip tension measurement systems

 

Product Introduction

 

ABB PFCL201C 10KN Overview

The ABB PFCL201C 10KN 3BSE027070R10 is a Pressductor PillowBlock load cell designed for vertical force measurement in industrial web tension systems. It is installed beneath bearing housings to measure tension forces in applications such as steel processing, paper production, and continuous material handling lines.

The ABB PFCL201C 10KN 3BSE027070R10 uses ABB Pressductor technology, where force is measured through magnetoelastic properties of the sensing material rather than conventional strain gauges. The single-piece stainless steel construction and calibrated temperature compensation make it suitable for demanding industrial environments.

PFCL201C-10KN

Application Scenarios & Field Pitfalls (The Engineer’s Perspective)

 

Engineering Pain Point

A steel processing line begins showing unstable strip tension readings. Operators adjust the tension controller repeatedly, but the measured value continues drifting. The problem is often not the control algorithm. The mechanical measurement chain may be the real source.

Load cells in continuous production lines experience vibration, mechanical shock, temperature changes, and contamination. A damaged cable, incorrect mounting preload, or mechanical interference can create unstable tension feedback.

The PFCL201C 10KN is a precision measurement component. Installation quality directly affects the control loop.

 

Typical Applications

  • Steel Mills – Strip tension measurement on rolling mills, galvanizing lines, annealing lines, and processing equipment.
  • Paper Manufacturing – Web tension monitoring on paper machines and finishing lines.
  • Metal Processing – Continuous sheet handling systems requiring stable material tension control.
  • Industrial Converting Equipment – Film, foil, and web processing machinery requiring closed-loop tension regulation.

 

Technical Pitfalls to Avoid

  1. Verify Mechanical Installation

    The load cell must be mounted correctly between the machine structure and bearing housing. Incorrect mounting can introduce mechanical forces that are not part of the intended measurement.

  2. Inspect Cable and Connector Condition

    The PFCL201C version uses a pluggable cable connection. Damaged connectors or poor cable routing can create intermittent measurement problems.

  3. Check Force Direction

    The sensor is designed for specific measuring direction. Side loads and mechanical binding can affect accuracy and may create false tension readings.

 

Related Products

  • ABB 5KN 3BSE027070R5
    Lower capacity version of the family. Used for applications with lower strip tension forces while maintaining the same mechanical design.
  • ABB 20KN 3BSE027070R20
    Higher capacity variant for medium-load tension measurement applications in industrial processing lines.
  • ABB 50KN 3BSE027070R50
    High-capacity version used in heavy strip processing applications with larger mechanical loads.
  • ABB PFCL201CD 10KN 3BSE029774R10
    Cable-integrated version with fixed PTFE-insulated cable and cable gland. Suitable for installations requiring permanent cable protection.
  • ABB PFCL201CE 10KN 3BSE027062R10
    Mill-duty version with protective cable hose for harsher industrial environments such as steel processing lines.
  • ABB PFTL201C Series Load Cells
    Related Pressductor load cell family used for horizontal force measurement applications.
  • ABB PFEA111 Tension Electronics
    Signal processing unit commonly paired with Pressductor load cells for web tension control systems.
  • ABB PFEA113 Tension Electronics
    Higher-capacity tension controller used in larger strip processing systems requiring multiple load cell inputs.