Description
ABB 560BIR01 RTU560 Binary Input Module
Product Introduction
For RTU560 systems handling breaker indications, switch status, alarms, digital measurements, or pulse-based process information, the ABB 560BIR01 provides a dedicated 16-channel binary input interface between the field process and the RTU560 I/O bus. The module uses optocoupler isolation, provides a common return for each group of eight inputs, and gives each input its own front-panel LED. Input scanning and processing can be performed with a time resolution of 1 ms.
The ABB 560BIR01 is available in different electrical versions. R0001 and R0101 are specified for 24–60 VDC process signals, while R0002 and R0102 are for 110–125 VDC. The R010x versions retain pin and function compatibility with their corresponding R000x versions but use an alternative I/O controller. That distinction is important when replacing a module in an installed RTU560 rack.
Key Technical Specifications
| Parameter | Specification |
|---|---|
| Product Model | 560BIR01 |
| Product Type | Binary input module |
| Product Family | RTU560 / RTU500 |
| Number of Inputs | 16 |
| Input Type | Binary / digital |
| Input Isolation | Galvanic isolation via optocouplers |
| Input Grouping | 2 groups of 8 channels |
| Common Return | One common return per 8 channels |
| Input Processing Resolution | 1 ms |
| Individual Channel Indication | LED |
| Process Voltage — R0001/R0101 | 24–60 VDC |
| Maximum Input Voltage — R0001/R0101 | 72 VDC |
| Logic 1 — R0001/R0101 | ≥18 VDC |
| Logic 0 — R0001/R0101 | ≤9 VDC |
| Input Current — R0001/R0101 | 1.8–2.2 mA constant |
| Process Voltage — R0002/R0102 | 110–125 VDC |
| Maximum Input Voltage — R0002/R0102 | 150 VDC |
| Logic 1 — R0002/R0102 | ≥85 VDC |
| Logic 0 — R0002/R0102 | ≤45 VDC |
| Input Current — R0002/R0102 | 1.0–1.6 mA constant |
| Integrated Total Counter Frequency | Up to 120 Hz |
| Reverse-Voltage Protection | Yes |
| Backplane Connector | 48-pole Type F DIN 41612 |
| Dimensions | 160 × 100 mm, 3HE Eurocard format |
| Approx. Weight | 0.2 kg |
| Housing | Printed circuit board |
| Operating Temperature | -25°C to +70°C |
| Startup Temperature | -40°C |
| Short-Term Maximum Temperature | +85°C for up to 96 h |
The published technical data confirms the separate 24–60 VDC and 110–125 VDC input versions, including different guaranteed logic thresholds and input-current ranges.
Application Scenarios & Pain Points
Substation Binary Status Monitoring
The 560BIR01 is suitable for acquiring binary process information such as equipment status, alarms, switch positions, and other discrete signals within an RTU560 architecture. Its 16 isolated channels allow multiple field signals to be collected through one rack module.
560BIR01
Single-Point and Double-Point Information
The module can process up to 16 single-point information signals with timestamps or eight double-point information signals, subject to configuration. This makes it applicable to typical substation status acquisition where breaker and disconnector states need to be represented in the RTU.
Digital Measurements and Pulse Counting
The module is not limited to simple ON/OFF indication. Documented processing functions include 8-bit and 16-bit digital measurements, integrated totals, step-position information, and bit-string inputs. Integrated totals can use input pulses up to 120 Hz.
Event and Time-Critical Monitoring
The 1 ms processing resolution is useful where event timing matters. The module also incorporates an internal event buffer capable of storing up to 50 event messages with timestamps before transmission to the communication unit.
Related Products
- 560AIR01 — 8-channel analog input module for analog process measurements.
- 560AIR02 — newer 8-channel analog input module.
- 560BOR01 — 16-channel binary output module using relay contacts.
- 560CMR01 — communication module.
- 560CMR02 — higher-capacity communication module.
- 560MPR03 — mounting rack/subrack.
- 560SFR02 — swing-frame rack.
- 23BE23 — older binary input module for which 560BIR01 provides functional compatibility in the documented architecture.
Engineer’s Guide — Field Pitfalls to Avoid
1. Do not order by “560BIR01” alone when the process voltage matters.
The family includes 24–60 VDC and 110–125 VDC versions. The two electrical groups have different maximum input voltages and logic thresholds.
2. Keep the rubric/article number with the model.
Documented ordering numbers include 560BIR01 — 1KGT034000R0001 and 560BIR01 — 1KGT034000R0002. Current documentation also lists and variants.
3. / are not just cosmetic revisions.
The documentation states that is pin and function compatible with but uses an alternative I/O controller; similarly corresponds to . For a legacy replacement, record the existing article number before selecting the revision.
4. Check the common-return arrangement.
The 16 inputs are isolated by optocouplers, but they are grouped into two sets of eight with a common return. This is different from having 16 individually floating return circuits.
5. Check the rack before installing a high-voltage version.
The documentation specifies that the 110–125 VDC versions are intended for 560MPR03 and 560SFR02 rack mounting, while the lower-voltage versions have broader rack compatibility.
6. Do not use the LED indication as a substitute for signal verification.
The front LEDs directly indicate input status, but commissioning should still verify the actual field voltage, polarity, common-return wiring, configuration, and RTU communication status.
FAQ
What is ABB 560BIR01?
The 560BIR01 is a 16-channel binary input module for the ABB/Hitachi Energy product family. It provides galvanically isolated digital inputs and individual LED indication for each channel.
What voltage does 560BIR01 use?
There are multiple versions. / support 24–60 VDC, while / support 110–125 VDC. These versions should not be treated as electrically interchangeable.
How many inputs does 560BIR01 have?
It has 16 binary input channels. The channels are arranged as two groups of eight, with a common return for each group.
Are the inputs electrically isolated?
Yes. The input channels use optocouplers for galvanic isolation. Reverse-voltage protection is also provided.
Can 560BIR01 process pulse signals?
Yes. The module supports integrated totals, with a documented maximum frequency of 120 Hz for counter pulses. It also supports other configured information types such as SPI, DPI, DMI, STI, and BSI.
What is the input response resolution?
The module performs input scanning and processing with a documented 1 ms time resolution. This is relevant for event recording and applications where the sequence of digital changes matters.
Is 560BIR01 compatible with older 23BE23 modules?
The hardware documentation identifies 560BIR01 as functionally compatible with 23BE23. That does not mean every existing cabinet can be upgraded without checking the rack, configuration, article revision, and process voltage.
What should procurement verify before ordering?
Confirm the complete identification, particularly 560BIR01 / 1KGT034000R0001, / 1KGT034000R0002, or the applicable R010x revision. Then verify process voltage, rack type, existing wiring/common returns, and RTU configuration. For used inventory, inspect the actual nameplate and connector condition rather than accepting “560BIR01” as sufficient identification.
