ABB SPAJ115C | Restricted Earth-Fault Relay | SPACOM Replacement

  • Model: SPAJ 115 C
  • Brand: ABB
  • Product Family: SPACOM
  • Relay Module: SPCJ 2C30
  • Core Function: Provides restricted and residual earth-fault protection for generators, motors, and transformers.
  • Type: Combined restricted earth-fault and residual earth-fault protection relay
  • Protection Functions: Restricted earth fault (87N) and residual earth fault (51N)
  • Rated Current: 1 A or 5 A, depending on configuration
  • Rated Frequency: 50 Hz or 60 Hz, according to order configuration
  • Auxiliary Supply: 80–265 V AC/DC or 18–80 V DC, depending on power-supply module
  • Communication: Fiber-optic serial bus through an SPA-ZC 17 or SPA-ZC 21 bus connection module
Category: SKU: ABB SPAJ115C

Description

ABB SPAJ115C

 

Key Technical Specifications

Parameter Specification
Manufacturer ABB
Model SPAJ 115 C
Product Family SPACOM
Relay Module SPCJ 2C30
Product Type Restricted earth-fault and residual earth-fault relay
Main Protection Restricted earth fault, ANSI 87N
Backup Protection Residual/neutral earth fault, ANSI 51N
Rated Input Current 1 A or 5 A
Rated Frequency 50 Hz or 60 Hz
Auxiliary Supply 80–265 V AC/DC or 18–80 V DC
Differential Current Input 1 A / 5 A configuration
Residual Current Input 1 A / 5 A configuration
Restricted E/F Pickup 0.5–5% × In
Restricted E/F Operate Time 35 ms
Residual E/F Pickup 5–40% × In
Residual E/F Timing Definite time or IDMT
Residual E/F Time Setting 0.1–100 s, definite-time mode
IDMT Curves Normal, Very, Extremely, Long-time inverse
Communication Fiber-optic serial bus
Data Rate 300–9600 Bd
Service Temperature -10°C to +55°C
Storage/Transport -40°C to +70°C
Enclosure IP54
Weight Approx. 3.0 kg

ABB’s technical manual identifies two separate current circuits: a differential earth-fault current ΔI₀ circuit for restricted earth-fault protection and a residual earth-fault current I₀ circuit for backup protection. The relay module provides a 0.5–5% × In restricted-earth-fault starting range with a specified 35 ms operating time, while the residual-earth-fault stage has a 5–40% × In starting range and supports definite-time or inverse-time characteristics.

The auxiliary supply is configuration-dependent. ABB documents either an SPTU 240S1, 80–265 V AC/DC supply module or an SPTU 48S1, 18–80 V DC module, so the bare SPAJ115C designation should not be treated as sufficient information for a replacement purchase.

SPAJ115C

Product Introduction

The ABB SPAJ115C is a SPACOM-series combined restricted earth-fault and residual earth-fault protection relay designed for generators, motors, and transformers. Its primary protection stage is the restricted earth-fault function, which responds to differential current within the defined protection zone; the residual-current stage provides backup earth-fault protection. ABB identifies the two functions as ANSI 87N and 51N respectively.

The relay is a secondary protection device and depends heavily on the associated current-transformer arrangement. For restricted earth-fault protection, ABB specifies the use of an external stabilizing resistor and places significant requirements on CT ratio, secondary resistance, and knee-point voltage. That means a relay replacement cannot be evaluated independently of the CT circuit and protection-zone design.

Engineering Pain Point

The difficult part of maintaining an SPAJ115C is usually not the relay itself; it is preserving the original restricted-earth-fault protection scheme. CT saturation, unequal CT characteristics, incorrect stabilizing resistance, or excessive secondary-circuit resistance can compromise the stability of the 87N circuit. ABB specifically notes that CT selection and the differential-circuit stabilizing resistor are critical to the sensitivity and reliability of this protection.

Typical Applications

  • Generator stator earth-fault protection
  • Transformer high-voltage-side earth-fault protection
  • Motor earth-fault protection
  • Industrial MV/HV switchgear protection systems
  • Legacy SPACOM protection panels requiring maintenance replacement

Technical Pitfalls to Avoid

  1. Do not assume every SPAJ115C has the same power supply. Check the installed front-panel marking and internal supply module. The documented versions are 80–265 V AC/DC and 18–80 V DC.
  2. Verify whether the CT circuits are 1 A or 5 A. The relay provides separate terminal arrangements for the two ratings. Using the wrong configuration is not a minor wiring discrepancy; it directly affects the protection measurement circuit.
  3. Check the restricted-earth-fault CT design before commissioning. ABB calls for matched CT characteristics and specifies knee-point and secondary-resistance considerations for stabilized REF protection.
  4. Do not confuse 87N with ordinary residual-current protection. The ΔI₀ stage protects a defined internal zone, while I₀> provides residual/backup earth-fault protection. Their CT arrangements and protection objectives are different.
  5. Record the original switch settings. The SPCJ 2C30 module uses front-panel settings and switchgroups to define pickup, timing, latching, blocking, and output-relay routing. A replacement relay should be commissioned against the approved protection settings rather than copied by appearance alone.
  6. Plan for legacy lifecycle constraints. ABB lists SPAJ115C as inactive since 2009 and provides a SPACOM-to-REX615 retrofit program that explicitly includes . A modern replacement therefore needs an engineering review of wiring, protection functions, settings, and physical installation rather than an assumption of direct interchangeability.

 

Related Products

  • ABB SPAJ 110 C — Dedicated earth-fault relay with low-set and high-set neutral overcurrent stages; it does not provide the same combined restricted-earth-fault architecture as .
  • ABB SPAJ 111 C — Sensitive earth-fault protection relay for selective earth-fault applications; functionally different from the dual ΔI₀/I₀ architecture of .
  • ABB SPAJ 140 C — Combined overcurrent and earth-fault relay; broader phase overcurrent protection rather than the dedicated restricted-earth-fault function of .
  • ABB SPAJ 135 C — Related SPACOM earth-fault protection relay within the same legacy relay family.
  • ABB SPAM 150 C — SPACOM motor protection relay intended for motor-specific protection functions rather than the dedicated REF/residual-earth-fault arrangement of .
  • ABB SPA-ZC 17 — Fiber-optic bus connection module that can provide the serial-bus interface with external power.
  • ABB SPA-ZC 21 — Fiber-optic bus connection module powered from the host relay; available for the documented plastic- or glass-fiber configurations.
  • ABB REX615 — Modern protection and control platform included in ABB’s SPACOM retrofit program for and other legacy SPACOM relays. It should be treated as a retrofit project rather than an assumed plug-in replacement.

Procurement note: For an replacement, capture the complete nameplate information, including the RS 421 ordering suffix, rated current (1 A or 5 A), frequency, auxiliary supply, relay module, and bus interface. For a live protection system, also retain the existing CT ratios, stabilizing-resistor value, protection settings, trip logic, and wiring drawings. The ABB manual should be checked against the installed relay before energization.